Explosion Clad & Roll Bonded Metal Composite

Description

Contact us: [email protected] WhatsApp: +8613355741031

YICHOU METAL COMPOSITES
Explosion Clad & Roll Bonded Plates for Critical Industrial Applications

TECHNOLOGICAL LEADERSHIP

*Precision-Bonded Metal Solutions Since 2005*

YICHOU masters explosion cladding and roll bonding technologies to unite incompatible metals into superior composites. Our plates deliver the corrosion resistance of titanium, zirconium, or nickel alloys combined with the structural strength of carbon steel – at 30-70% lower cost than solid exotic metals.

CORE COMPETITIVE ADVANTAGES

1. Unmatched Bond Integrity

  • Shear strength ≥210 MPa (Exceeds ASTM B898 by 50%)

  • 100% ultrasonic testing with digital reports

  • Zero delamination in thermal cycling (-196°C to 550°C)

2. Accelerated Manufacturing

  • 30-day standard lead time (vs. 90+ days for EU competitors)

  • 200+ pre-engineered sizes in Nanjing bonded warehouse

3. Certified Reliability

  • ASME Sec. III Div. 1 for nuclear applications (Cert No. NCA-3800-YC)

  • DNV-GL OS-C401 for offshore oil & gas

  • PED 2014/68/EU Annex IV

PRODUCT SPECIFICATIONS

Explosion Clad Plates: Unbeatable Performance & Value

Feature Titanium-Steel Clad Zirconium-Steel Clad
Best For Chlorine, Chlorides, Marine Environments Hot Sulfuric & Phosphoric Acid
Key Benefit 15% Stronger Bond (vs. DMC USA) Save $1.2M/Reactor (vs. Solid Zr)
Corrosion Proof <0.125 mm/yr in Boiling 10% HCl Handles 70% H₂SO₄ at 200°C
Max Size 20m x 10m (Single Plate) Precise ±0.1mm Tolerance
Our Advantage Proven Reliability 60% Faster Delivery (vs. KOBE Japan)

We Also Clad: Tantalum | Nickel Alloys (Hastelloy, Inconel) | Stainless Steel | Copper

 

INDUSTRY-SPECIFIC SOLUTIONS

CHEMICAL PROCESSING

Problem: Welding failure in PTA reactor titanium liners
YICHOU Solution: Titanium-steel clad plate reduces thermal stress cracking by 78%

  • Client case: 4,200+ plates supplied to Hengli Petrochemical (2022-2024)

NUCLEAR POWER

Problem: Limited ASME-certified suppliers for steam generator dividers
YICHOU Solution: Only Chinese manufacturer qualified for EDF Hinkley Point C

  • Technical highlight: Zero defects in 187 plates over 3-year supply

HYDROGEN ENERGY

Problem: Hydrogen embrittlement in storage vessels
YICHOU Solution: Aluminum-steel transition joints with 210MPa cryogenic toughness

  • Compliance: Meets ISO 21009 design requirements

SIDE-BY-SIDE COMPETITOR COMPARISON

Parameter EU/US Competitors Chinese Competitors YICHOU
Lead Time 90-120 days 45-60 days 30 days (standard)
Nuclear Certification ASME only None ASME + CNNC approval
Pricing Transparency Quote after consultation Base price only Online calculator
Clad Thickness Accuracy ±15% ±10% ±5% (laser scanned)

QUALITY VALIDATION

  • Testing Capabilities:

    • Shear test (ASTM B898)

    • Bend test (180° without interface separation)

    • Corrosion test per ASTM G48

  • Material Traceability:

    • Mill test reports for both clad and base metals

    • OECD-compliant conflict mineral declaration

GLOBAL PROJECT PORTFOLIO

  • Petrochemical: 8,600+ tons for Sinopec Zhanjiang Refinery (2023)

  • Desalination: Titanium-clad headers for UAE Taweelah Plant (2024)

  • Aerospace: Aluminum-magnesium composites for COMAC fuel tanks

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Get in Touch with Yichou

Let Yichou help you achieve excellence in your next project. Whether you need raw materials, custom alloy solutions, or precision-manufactured components, our team is ready to assist.

  • Email us: [email protected]
  • Call us/whatsapp: +86 13355741031
  • Chat with us: Live chat support available on our website